CARDS PERSONALIZATION SYSTEM
Horizontal card loading Module—— Feeder Module——Sandwich Base labeling Module-—Coding module with data inspection and rejection Module——Sandwich Top Labeling Module——Scratch Panel Inspection Module——Automatic Collection Module
Function :
1. Horizontal card loading module
Can Providing extra around 1000 cards supply to the card feeder module , Save manpower to increase production.
2. Feeder Module
Comes with a vertical card loader, a separation and feeding mechanism with transport conveyor, thickness and length detection and rejection box.
3. Software Control Console
Receives and encrypts the input database,downloads data to the inkjet printers for printing ,maintains a log of printed data,and records data on the rejected cards ,as well as generates
Operation records and managenment reports.
4. Sandwich base Labeling Module
Comes with a module cabinet with transport conveyor and cover, and a label application engine.
5. Inkjet Printing Module
Comes with a module cabinet with transport conveyor and cover, inkjet printer mounting for 1 set UV printheads the requirement .
6. OCR Inspection Module
Comes with a module cabinet with transport conveyor and cover,an inspection station with OCR high resolution camera lighting and rejection device
7. Labeling Module
Comes with a module cabinet with transport conveyor and cover, and a label application engine.
8. Scratch Panel Inspection module
Comes with a module cabinet with transport conveyor and cover, a machine vision camera, lighting and rejection box.
9. Overprinting mounting
For overprinting a cross edge pattern with Imaje printer machine printing station on the card.
10. Collection Module
Comes with a module cabinet with transport conveyor, to collect the cards after processing.
Specifications
Card Material | Standard CR-80 ,PVC ,Paper |
Card Size | (L) 45-100 (W) 40-90 (T) 0.2-1.0 mm |
Production Speed | 15000---20000 cards/hour(Depend on Printer machine Speed) |
Labeling Speed | 20000 cards/hour (CR-80) |
Overprinting Speed | 15000 cards/hour (Depend on Printer machine Speed) |
Inspection Precision | Error(missed fault<1 per million),Error(miss-reject)<1 per ten thousand |
Labeling Precision | +_ 0.5mm (along and across movement direction) |
Scratch off coverage | Positioning error > +_ 1.5mm, Inspection reliability >99% |
Power Consumption | 220VAC 50Hz 3.0kw Air 0.6Mpa |
Environment | Ambient temperature 5-50℃ |
Dimensions | (L)6.3 M X (W)0.74 M X (H)1,78 M |
Net Weight | 700 KG |
Machine main parts
Parts item | BRAND | Function | |
Sunflower | Colamark | ||
Printer Machine | Imaje 9030 1.2M | Imaje 90130 1.2M | Coding Module |
Camera | Canada-DALSA | Canada- DALASA | Inspection Module |
Computer | Taiwan- industrial | Taiwan- industrial | Printing Control Console |
Servo motor | Schneider | Schneider | Labeling module |
Servo Drive | Schneider | Schneider | Labeling module |
Frequency converter | HOLIP | HOLIP or danfoss | Electric control system |
Main Motor | Panasonic | Panasonic | All Module motor |
Power Swich | Schneider | Schneider | Electric control system |
PLC Control | Siemens | Siemens | Electric control system |
Sensor | Japan-OPTEX | Japan-Keyence | Electric control system |
LED Alarm Light | Schneider | Korea-QLight | Alarm |